Membrane Filter Cartridge

What is The Membrane Filter Cartridge?

Membrane filter cartridge means that the material of the membrane water filter cartridge uses PES membrane water filter, PTFE membrane water filter; PVDF membrane water filter, PBT membrane water filter, and PFA membrane water filter.

Used in high-purity water production, electronics industry, pharmaceutical industry, food and beverage industry, membrane in water purifier or to filter some acid, alkali and other strong corrosive liquids.

Commonly use filtration rating 0.1μm, 0.22μm, 0.45μm, 1μm.Length: 10”, 20”, 30”, and 40”.With various connection adaptors meet different requirements. The graded pore size distribution from coarse (upstream) to fine (downstream) removes particles gradually and extends the filter’s service life.

Membrane water filter has high dirt holding capacity and good particle interception efficiency to protect the terminal sterilization filter. The membrane water filter has high filtration accuracy.

The production conditions must be produced in a clean workshop with high cleanliness, membrane filtration equipment membrane filtration system so as to ensure that the water filter itself is clean and will not introduce new impurities and precipitation during use.

The water filter that meets membrane housing condition is safe and reliable. , Intercept foreign particles, membrane filter for ro system colloids, membrane filtration unit bacteria in the purifying water ro filter systems.

In order to ensure that the membrane water filter is qualified, membrane filter housing each membrane water filter must undergo an integrity inspection test before leaving the factory to meet your requirements.

Water filter must 100% integrity test before delivery to ensure integrity and sterilization.

Classification of Membrane Filter Cartridge

According to the material of the filter membrane, it can be divided into:

• PES membrane filter cartridge
• PTFE membrane filter cartridge
• PVDF membrane filter cartridge
• Nylon membrane filter cartridge
• PFA membrane filter cartridge

According to different working conditions, choose membrane water filters of different materials.

Therefore, according to the different water filter RO working conditions, we are divided into:

• Electronic grade precision membrane water filters,
• Medical grade precision membrane water filters,
• Food & Beverage grade precision membrane filters cartridges.

The structure of Membrane Filter Cartridge

The structure of the water filter consists of frame, end cap, filter membrane, sealing ring, etc.

Because polypropylene itself is an organic compound, it can withstand the corrosion of general concentrations of acid and alkali, but for special acid, alkali and organic compounds, membrane cartridge filters based on similar compatibility principles.

We do not recommend the use of polypropylene, so the outer frame and sealing ring of the membrane water filter cannot use polypropylene

Why do you need Membrane Filter Cartridge?

For special water filter ro working occasions, because the water filter ro purity requirements are relatively high, and the water source is usually sea water, surface water or tap water, large water filtration system these raw water contains a large number of impurity particles, which are far from meeting the requirements.

So industrial water filtration a set of membrane filtration water treatment is required Filtration purifying water ro filter systems, after filtering to obtain pure water, to ensure your normal use.

Polyethersulfone has good chemical properties, micro membrane filter manufacturing company good heat resistance.

Filter for water system no corrosion by acid and alkali at high temperatures, industrial water filter manufacturers good creep resistance, low linear expansion coefficient, and low-temperature reliability.

Filter for water system Non-toxic, but its resistance to polar solvents such as industrial water filter cartridge acetone and chloroform is industrial membrane not good.

The PTFE filter cartridge has the following characteristics:

1). Material: PTFE water purifier cartridge is PTFE membrane with excellent performance, wide chemical applicability, biological safety and pyrogenic control unique hydrophobicity and hydrophilic.

2). Hydrophobicity: used for gas filtration with large to sterile, large flux, high temperature resistance, high temp water filter strong acid and alkali resistance, industrial filtration system wide chemical applicability, suitable for fermentation tanks,  carbon dioxide, nitrogen, and compressed air. When used for gas filtration, it can intercept 100% of various phages, bacteria and particles above 0.02um.

3). Hydrophilic: Used for liquid filtration to achieve sterility, wide chemical applicability, high quality water filtration system strong acid and alkali resistance, and high ozone strength.

How the Membrane Filter Cartridge works？

The water purifier cartridge is installed best water filtration system in the filter, filter for water system and high-quality water filters a certain pressure difference is applied to best water filtration system.

The best water filtration system intercepts suspended solids and impurity particles filter water filter ro water system in the purifying water system.

The size particle filter for the water system is larger than the filter membrane accuracy of the water purifier cartridge.

These impurities are intercepted upstream, carbon water filter cartridge water quality filter cartridge filter for water system leaving the downstream water clean.

The advantage of Membrane Filter Cartridge

Because of the high precision of the membrane water purifier cartridge, pure water filter replacement cartridge the precision range is 0.1-10μm.

At the same time, pp. water filter cartridge filter for water system membrane materials with high porosity are selected to ensure filtration efficiency and Brita filter cartridges at the same time have greater flow.

To meet customer requirements, Brita water filter cartridges filter for water system the water purifier cartridge is easy to use, carbon filters filtering material simple to operate, buy filter best filters for water filter cartridge types and regularly replaced, pp. water filter cartridge which reduces floor space and saves costs.

• High throughput, pre filter long use life
• Natural hydrophobic material
• Excellent corrosion resistance, water filtration system reverse osmosis oxidation resistance and organic solvent resistance
• 100% integrity test ensures absolute sterilization
• pH working range 1-14, carbon filter for water filter replacement Extensive chemical compatibility

Technical parameters of Membrane Filter Cartridge

Double Polyether Sulfone Sterilizing Filter Cartridge

1) Product Material and Technical Parameters

2) Product Features

Double-layer membrane design, the pre-filtration layer is an asymmetric Polyethersulfone (PES) membrane, purifying water system which provides longer service life and effectively reduces the purifying water system cost.

• Double-layer guarantee increases purifying water system the filter safety factor by more than 10 times
• Large effective filtration area, excellent long life, low cost characteristics
• Robust structure, proven to withstand 50 sterilization cycles
• Wide chemical compatibility, pH working range 1-14
• 100% integrity test before delivery

Integrity Test

Corrosion Resistant PTFE Sterilizing Filter Cartridge

 1) Features and Benefits

• High throughput, long use life
• Natural hydrophobic material
• Excellent corrosion resistance, well filtration systems filtering material filter replacement filter for water system oxidation resistance and organic solvent resistance
• 100% integrity test ensures absolute sterilization
• PH working range 1-14, filtering material cleaning water filter cartridges filter for water system Extensive chemical compatibility

Material Construction and Technical Parameters

Low Protein Adsorption Sterilizing Grade Pre water filter Cartridge

1) Features and Benefits

• Low precipitation
• Low protein adsorption property
• Good acid resistance, corrosion resistance, filtration membranes oxidation resistance, heat resistance well filtering systems
• Good chemical compatibility
• 100% integrity test

2) Material Construction and Technical Parameters

PND66 Series Positively Charged Nylon Sterilizing Pre water filter Cartridge

The PND66 series membrane filtration water treatment use N66 membrane modified with positively charge.

In the range of pH3~10, membrane surface has positive charge, cleaning water filter cartridges which can adsorb and remove negatively charged colloids,.

Reverse osmosis purifier water purification filter polypropylene filter proteins, endotoxins and other substances. 

1) Features and Benefits

• Natural hydrophobicity
• Membrane adopts modified positively charged N66 membrane;
• polypropylene filter can absorb particulate endotoxins with ro membrane housing smaller precision than the pre water filter membrane
• 100% integrity test
• Low differential pressure, filter for water system large flow rate and long service life

The pure water industrial water filtration system pre water filter cartridges is rinsed with high purity water, reverse osmosis membrane replacement water filtrations systems and purifying water filter cleanliness meets the requirements of GMP and Pharmacopoeia

2) Product Material and Technical Parameters

PVDF Per fluorinated Pre water filter Cartridge

The PVDF series Perfluoropolymer structure pure water industrial water filtration system pre water filter cartridges adopts hydrophobic PTFE/hydrophilic PTFE membrane.

Water filtrations systems and the outer cage, center core and pure water filter replacement cartridge end caps are made of PVDF material, which makes water filtrations systems the pre-water filter particularly excellent in chemical resistance.

Corrosion performance and low precipitation characteristics ensure that water filtrations systems the pure water industrial water filtration system pre water filter cartridges can pre water filter highly corrosive acids, alkalis and organic solvents for a long time.

1) Features and Benefits

• Per fluorinated structure
• Extensive chemical compatibility
• High temperature and oxidation resistance
• Low precipitation
• 100% integrity test

2) Material Construction and Technical Parameters

Advantages of progressive pore size membrane:

The upstream and downstream of the pre water filter cartridge is a support layer, which plays a supporting role on the one hand.

As a diversion layer, the non-woven fabric not only plays a role of diversion, but also can intercept some impurities, from the support layer to the non-woven fabric to High-precision pre water filter material.

The pore size of the pre water filter material decreases successively and intercepts in layers. This is the advantage of the pleated pre water cartridge filter, which can achieve high precision.

You can see that the water pre water filter material is from the inside to the outside, the pore size is from large water filtrations systems too small to large.

The inner membrane is a superfine fiber imported from Japan. The outermost layer is a rhombus mesh, pure filter replacement which acts as a supporting layer. At the same time, a polypropylene filter is a non-woven fabric for diversion.

The inner layer is high. Precision pre water filter membrane, filtering material the pre water filter membrane has a high porosity,

The porosity of the pre water filter cartridge can be understood as follows: if there is only cartridge water filter one hole on water filtrations systems pre-water filter membrane filter housing.

Its porosity is extremely low, filter replacement and the corresponding flow rate is also extremely small.

On the contrary, if there are many small holes on the pre water filter membrane. The size of the holes is uniform and all are of specific size. Its flow rate will be larger than the former.

Our filter membrane filter housing is based on the above characteristics. Therefore, there is a positive effect on the distribution of flow and the size of flow.

Because the filter membrane is a gradual pore size, filter housing its industrial water filtration system water filtration mechanism belongs to deep filtration, water filtrations systems and it has high dirt holding capacity and a high flow rate.

The difference between filter housing micro-filtration membranes, ultra filtration system filter housing ultrafiltration membrane and reverse osmosis membrane.

Their pore size is different from the material of the membrane, so the removed impurity particles, water filtrations systems microfiltration and ultrafiltration are all membrane separation technologies driven by pressure.

Membrane for reverse osmosis is cartridge filter a membrane separation operation in which the pressure difference is used as the driving force to separate solvent from the solution.

Microfiltration is also called micro-porous filtration. It is a kind of precision filtration, which intercepts particles such as gravel, sediment filter cartridge silt, water filtrations systems clay and giardia.

Sediment filter cartridge ultra-filtration system crypto sporangium, algae and some bacteria in the solution, water filtrations systems and a large number of solvents, small molecules and a few large molecules Solutes can penetrate the separation process of the membrane.

The production process of Membrane Filter Cartridge

The production process of the water filter cartridge is:

①Pleating:

The cartridge water filter material is pleated into a certain height and a certain number of corrugations by the pleated equipment.

②Seaming

By pleated the wave and then welding the middle seam in the ultrasonic welding equipment.

③Install tube

Put the seamed cartridge water filter material into the outer frame.

④Cutting

Remove excess cartridge water filter material.

⑤Welding end cap

Welding equipment welding end cover and cartridge water filter material after cartridge.

⑥Install the seal ring

Install the rubber ring.

⑦Packaging

Packed in plastic bags and then packed in cartons.

Applications of Membrane Filter Cartridge

Why Chose Membrane Filter Cartridge from Pullner?

Company advantage:

1). Pullner filter manufacturers have a total area of ​​6,200 square meters, with 3,000 square meters of 100,000-level partial 10,000-level water system purification workshops;

2). Equipped with modern testing laboratory and professional testing equipment, it can measure the accuracy of cartridge filter, pore size distribution of filter membrane, air permeability, bubble point, flow resistance characteristic curve and other parameters;

3). Pullner filter manufacturers products cover a wide range of fields including electronics, medicine, chemicals, power plants, food and beverages, electroplating, etc.;

4). Pullner has the production equipment imported from Germany-pleated machine, to ensure that the pleated will not damage the filter material, the pleated will be stable, and it will not be easily disconnected;

5). Pullner filter manufacturers pay attention to investment in R&D and innovation, purifying water system and has successively obtained a number of patents. The high-level technical R&D and verification team can formulate solutions according to working conditions and customer requirements;

6). The professional quality inspection team strictly controls the length, purifying water system quality and appearance of the cartridge filter. Efficient production team to ensure a shorter production cycle;

7). 100% integrity testing experiment of cartridge filter in high-precision occasions such as electronics industry and pharmaceutical industry; to ensure the sterilization effect;

8). Pullner filter manufacturers have a third-party inspection report from the authoritative organization of Xi’an Thermal Engineering Institute. The average removal rate of the cartridge filter samples for particles above 5μm is 99.8%. When the flow rate is 12-42m³/h, purifying water system the pressure difference rises with the increase of the flow rate. The operating pressure difference at the rated flow rate of 20m³/h is 14KPa;

10). Pullner filter manufacturers strictly controls raw water filter materials and inspects incoming filter the water filter materials. Each batch of cartridge filter is produced in strict accordance with the production process; purifying water system each batch of filter cartridge element can be traced to purifying water system the source to facilitate after-sales service.